What Is A Fanuc Welding Robot?
In the world of manufacturing, automation plays a crucial role in enhancing efficiency and productivity. One popular automation solution is the Fanuc welding robot. These advanced robotic systems are specifically designed for welding applications and have revolutionized the welding industry. In this blog post, we will explore the key components, features, and advantages of Fanuc welding robots, as well as provide insights into their operation, applications, and maintenance.
What is a Fanuc Welding Robot?
A FANUC welding robot is an industrial robot produced by FANUC Robotics specifically designed for welding applications. These robots are equipped with advanced technology and features to perform various welding tasks with precision and efficiency. FANUC offers a range of welding robots, such as the popular Arcmate series, which includes models like the Arcmate 120ic. These robots can be integrated into welding automation systems and are capable of performing different welding techniques, such as arc welding, spot welding, and TIG welding. FANUC welding robots are known for their reliability, flexibility, and high performance in industrial welding processes.
Benefits of Fanuc Welding Robots?
Faster Cycle Times
FANUC robots offer remarkable speed, surpassing the capabilities of human workers. The increased operating speeds lead to higher throughput rates, resulting in significant reductions in cycle times. What would typically require the efforts of two to three workers can now be handled by a single FANUC M710ic robot due to its ability to process a larger quantity of parts in a shorter timeframe. This streamlined efficiency translates to cost savings for manufacturers and enhances the overall productivity of their manufacturing processes by accelerating the conversion of raw materials into finished goods.
Reduced Costs
Implementing robotic automation, particularly with FANUC robots, offers significant long-term cost reductions for manufacturing processes. The absence of salary and benefits requirements for robots like the FANUC R-2000ib/165F leads to substantial labor cost savings. Moreover, production costs associated with materials and utilities can be minimized by incorporating FANUC robots into production lines. By eliminating human intervention, the likelihood of errors that result in wasted materials or defective parts is greatly reduced. FANUC robots are programmed for precision and accuracy, ensuring that all parts are manufactured correctly from the start. Additionally, these robots can operate efficiently in various environmental conditions, resulting in potential energy savings. Integrating used FANUC robots also offers upfront cost advantages, as many come with integration equipment from previous applications, further reducing expenses.
Improved Quality Control
Maintaining consistent quality control in manufacturing can prove challenging with manual labor. Variations in worker performance lead to deviations between parts, making it difficult to achieve uniformity. Additionally, lapses in concentration can result in oversight of crucial quality control measures. FANUC robots, however, offer a solution: their programming enables precise and accurate operations. Each part is completed with unwavering accuracy, ensuring adherence to uniform quality standards across product lines. To further enhance quality control, integrating FANUC robots with robotic vision systems or force sensors can bolster their performance. In fact, a FANUC Lr Mate 200id can be employed for automated product inspections, expanding the scope and capabilities of quality assurance processes.
Reliable
Renowned for their exceptional reliability, FANUC constructs industrial robots that demonstrate remarkable longevity. FANUC's articulated robots exhibit outstanding durability, often remaining operational for several years, if not decades. A prime example is the FANUC Arcmate 120ib, which, despite no longer being in production for years, continues to be extensively utilized on manufacturing floors. In addition to their longevity, FANUC robots consistently deliver reliable performance. Manufacturers can depend on these robots to consistently produce high-quality parts with each cycle, instilling confidence in their production processes.
Flexible
In the era of frequent product line changes, maintaining competitiveness in manufacturing requires the adoption of flexible automation. FANUC robot models excel in this regard, as they are capable of performing a multitude of automated applications. A single six-axis robot can seamlessly fulfill various steps within a manufacturing process. Take, for instance, the versatile FANUC Arcmate 120ic, which can swiftly carry out cutting and welding operations on parts. Moreover, FANUC robots can be easily redeployed to accommodate shifts in applications or processes, ensuring adaptability and efficiency in the face of changing manufacturing demands.
Easier Maintenance
Maintaining FANUC robots is a straightforward process. While their reliability is exemplary, if a rare issue does occur, troubleshooting them is relatively simple compared to other brands. Furthermore, the availability of used FANUC robotic parts in the second-hand market is extensive, thanks to robot equipment suppliers such as Robots Done Right. This means that even as your FANUC robot ages, you can still easily obtain replacement parts, ensuring its longevity and uninterrupted functionality.
Advanced software
FANUC offers a range of advanced software options to enhance the performance of their robots. With FANUC's Collision Guard software, multiple factory robots can operate near each other without any interference. Additionally, their ROBOGUIDE software reduces the time required for programming and setup through simulation capabilities.
Fanuc Welding Robots Plus Other Series
With 9 articulated robot series, Delta robots and special series for Arc-Welding and Painting FANUC offers the widest range of industrial robots in the world. Covering a diverse applications and industries, FANUC machines are easy to operate and provide complete flexibility.
Collaborative robots
Articulated robots
Delta robots
Arc welding robots
Top mount robots
Paint robots
Scara Series
Fanuc Welding Robot Prices
The pricing of robots varies depending on their age, size, and availability in the market. Generally, secondhand robots can range in price from $5,000 to as high as $200,000 for heavy payload robots like the M2000ia. Larger robots such as the R2000ib/210F are commonly used by major automotive companies in their production lines, making them more readily available in the resale market and thus lowering their prices. Most robots can be purchased on the used market for under $35,000, with the average price for a newer model unit being around $17,500. Surprisingly, smaller robots often have similar or even higher prices compared to their larger counterparts, mainly due to limited supply.
Where Can You Use Fanuc Robots
FANUC Robotics specializes in the production of industrial robots suitable for welding automation and robotic assembly tasks. Additionally, they are renowned for manufacturing top-notch robotic palletizers. FANUC offers a range of welding robots, such as the Arcmate 120ic, which can be obtained with or without welding supplies like the Lincoln Powerwave i400 and 455M. To automate pick and place operations, a robot gripper can be seamlessly integrated with the FANUC M20ia model. The R2000ib models, known for their capability in material handling applications, are usually readily available. With such a wide variety of robots to choose from, FANUC ensures there is a suitable option for every type of robotic application.
Conclusion: Embracing the Future of Welding Automation with Fanuc Welding Robots
Fanuc welding robots have revolutionized the welding industry by providing precise, automated solutions for welding applications. Their advanced capabilities, reliability, and cost-effectiveness make them a valuable asset in the manufacturing industry. By embracing these robots, businesses can enhance productivity, improve weld quality, and remain competitive in an ever-evolving market.